When it comes to creating beautiful and durable outdoor decor, manufacturers turn to a variety of materials, including GFRC, steel, and aluminum. Each material has its own unique properties and benefits, and manufacturers must use a variety of techniques to create products that are both functional and visually appealing.
GFRC, or Glass Fiber Reinforced Concrete, is a popular material for outdoor decor due to its strength and durability. To create GFRC, manufacturers begin by mixing cement, water, sand, and other materials to form a slurry. This slurry is then poured into molds, which are reinforced with glass fibers to add strength and reduce weight. The molds are then left to cure for several days before the finished product is removed and finished.
Steel is another popular material for outdoor decor, due to its strength, durability, and versatility. Stainless steel is a common choice, thanks to its resistance to corrosion and staining. Corten steel, which develops a rust-like patina over time, is also a popular choice for outdoor decor, as it creates a beautiful and unique finish that blends seamlessly into natural surroundings. To create steel products, manufacturers use a variety of techniques, including welding, cutting, and bending. Once the steel is formed into the desired shape, it can be finished with a variety of coatings, such as powder coating, to protect against rust and other damage.
Aluminum is a lightweight and versatile material that's often used for outdoor decor due to its resistance to corrosion and weathering. To create aluminum products, manufacturers begin by melting down the metal and casting it into molds. Once the aluminum has cooled and solidified, it can be shaped, cut, and finished as desired. Powder coating is a common finish for aluminum products, as it provides a durable and attractive finish that can withstand exposure to the elements.
While each of these materials has its own unique properties and benefits, the manufacturing process for each is similar in many ways. To create high-quality outdoor decor products, manufacturers must use a combination of skilled labor, advanced machinery, and innovative design techniques. From mixing and pouring GFRC slurry to casting and shaping aluminum, each step in the manufacturing process is critical to creating products that are both beautiful and functional.
At Formluxe, we work with a variety of manufacturers, including Archpot, The Outdoor Plus, Fire by Design, and Nichols Bros, to create high-quality outdoor decor products that are both durable and visually stunning. Our partners use a variety of techniques and materials to create products that meet the unique needs of our customers, from fire features and water bowls to planters and custom outdoor furniture. With a commitment to quality and innovation, we're proud to offer a wide range of outdoor decor products that are both functional and beautiful, helping our customers create the perfect outdoor oasis.